This is Why Your Zero Turn Mower is Leaking Fuel


There’s a strong fuel odor lingering in your garage. You have identified a fuel leak is coming from your mower, but you’re not sure exactly where. Finding a fuel leak can be a little difficult once a mower has been sitting a while and the fuel evaporated into the air.

A zero turn lawn mower can begin leaking gas from the carburetor, fuel pump, fuel lines, fuel filter, or fuel shut-off valve. A fuel leak can also develop in the gas tank or as the result of a bad seal in the fuel cap.

Your zero turn lawn mower is leaking gas

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7 Places Your Zero Turn Lawn Mower Can Begin Leaking Gas

Gasket Failure or Stuck Parts on Zero Turn Carburetor

The carburetor is the place where a little fuel is stored after it leaves the fuel tank. There are a few components to look at when you notice the carburetor is leaking.

Carburetor Bowl Gasket on Your Zero Turn

You will find a gasket located between the bowl and the carburetor. It kind of looks like a rubber band. Because of its location near the engine, it can become dry and brittle. The carburetor is located next to the engine so the gasket becomes hot when the engine is running and cold when it is not.

This temperature change stresses the gasket causing it to lose its sealing capability. When you find a leak from between the bowl and the carburetor, the gasket must be replaced.

Replace the carburetor gasket gasket:

  • Shut off the fuel supply using the fuel shut-off valve or crimp the fuel line.
  • Wipe off the dirt around the carburetor.
  • Remove the screw at the bottom of the carburetor and remove the bowl. Have a rag available to catch any remaining fuel in the bowl.
  • Remove the old gasket around the bowl.
  • Replace with a new gasket. Be careful not to get any carburetor cleaner or other material on the gasket.
  • Reinstall the bowl and tighten the screw to hold the bowl and carburetor together.
  • Wipe down the carburetor.

If the bowl is not the cause of your leak or you find you have another carburetor leak after replacing the gasket, move on to checking for a stuck float.

Stuck Float in the Carburetor on Your Zero Turn

Check near the intake port for a fuel leak. If you find a leak, you could have a stuck float. The float in the carburetor regulates fuel flow into the bowl. It regulates when to start and stop fuel flow into the carburetor bowl.

When the float is stuck, fuel continues to flow into the bowl and then overflow out of the carburetor. You will have to take the carburetor apart to find out the reason your float sticks. You may be able to clean it or you may have to replace it. You can find steps to clean your carburetor here.

Stuck Float Needle in the Carburetor on Your Zero Turn

Check your float needle. The float needle works with the float to keep gas flowing into the carburetor bowl. If the needle sticks, you will need to replace it. Tapping on the side of the carburetor with a rubber mallet will work a time or two to “unstick” the needle, but eventually you will have to replace it.

Usually, a carburetor rebuild kit can be purchased to perform the repair. Have your engine model and spec number available when ordering a rebuild kit or replacement carburetor. This is different than the model and serial number of your zero turn. You can usually find the engine information on the side of the engine housing.

Cracked or Soft Fuel Filter on Your Zero Turn Mower

Old fuel in the fuel filter can soften your filter causing it to leak at the seams. Replace a leaking fuel filter. If the plastic is soft, be careful removing it from the fuel lines so a piece of plastic does not break off inside the lines.

Install the new inline fuel filter with the arrow on the side of the fuel filter facing the direction of the fuel flow. This means the arrow should be pointed toward the carburetor and away from the fuel tank.

Bad Fuel Pump on Your Zero Turn Mower

Old fuel sitting in your fuel pump can degrade the plastic housing causing the plastic to become soft and develop leaks at the seams. A vacuum fuel pump needs to be replaced when you notice it is leaking.

Failed Seams or Holes in Your Zero Turn Fuel Tank

Depending on the age of your zero turn mower, it may utilize a high-density polyethylene fuel tank. The seams on the tank can fail causing a fuel leak. When this happens, you should replace your fuel tank.

If you have an older zero turn that uses a metal gas tank, it can rust and develop a rust hole where fuel can begin to leak. If this is your problem, you can try to find a replacement tank, but may not be able to find one because it is no longer being manufactured. In this case, you can try to patch your tank using a material like JB WeldOpens in a new tab..

Fuel Shut-Off Valve on Your Zero Turn Mower

The fuel shut-off valve is located at the bottom of your fuel tank. It can be made of plastic or metal. Both types of valves are prone to leaking and must be replaced if you find it is the cause of your fuel leak.

Old Fuel Lines on Your Zero Turn Mower

Fuel lines can become dry and cracked. This can make them begin to leak. Another place to check for leaking on your fuel lines is where they are attached to components using clamps. The clamps can become loose or they can puncture the hose causing fuel to leak.

Replace any dry or cracked fuel lines. This is also a good time to convert your clamps to a worm gear clamp if your mower came with the pinch style clamps. The worm gear clamps are less likely to cause leaking because they don’t actually pinch your lines.

Bad Gas Cap Seal on Your Zero Turn Mower

Over time the seal in your gas cap can dry out and fail causing fuel to seep out of the cap area when it is sloshed around the tank while mowing. You may not notice a wet area around the fuel cap unless you are specifically looking for it. Fuel will evaporate leaving no signs of a wet spot, but you may still be able to smell it in the air in your storage area.

Check for a failed seal on your gas cap by rocking your mower back and forth to splash gas up to the fuel cap area. Watch for wet areas to form around the cap on the outside of the gas tank. If you notice one develop, replace your gas cap with a new one.

Powered Equipment Team

We're just a guy and a girl obsessed with outdoor power equipment! We are excited to share the knowledge and tips we have learned over our combined 55 years in the power equipment industry. We have both ran equipment dealerships and took pleasure in helping our customers everyday providing equipment repair, parts, purchasing, and business tips to our residential and commercial clients. We hope our blog will help you with your next purchase, repair, or project.

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